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Stage Case study Warema
EKS 215a and arculee S: The power duo

Warema goes for a future-proof automation concept from Jungheinrich

Steady business growth and a high workload for employees prompted plastics engineer Warema to partially automate the new finished goods warehouse in Marktheidenfeld. Mobile robots, smart interface solutions and 24-hour service now ensure a highly efficient human-machine collaboration. 

Challenges

  • Developing a customised solution for the autonomous operation of seven injection moulding machines
  • Automating redundant processes between production and dispatch to relieve employees
  • Implementing a functioning overall system integrating various hardware and software components
  • Ensuring smooth interaction between EKSa, arculee vehicles, and the customer's own machines

Solutions

  • Two arculee S for picking up and removing pallets at the injection molding machine
  • Installation of 18 transfer stations to facilitate the movement of fully loaded pallets between production and dispatch
  • Three EKS 215a with onboard charger and lithium-ion battery for transporting goods to dispatch
  • Jungheinrich Logistics Interface serving as the connection point between trucks and the customer's internal SAP system
  • 24-hour service package for maximum availability during demanding three-shift operations

Successes

  • Increased work and process reliability through the partial automation of warehouse processes
  • Productive reallocation of freed-up personnel capacities to other areas
  • Potential to increase performance with the subsequent integration of additional mobile robots
  • Short implementation time and excellent customer relationship, with further expansion stages planned

Warema at a glance

Picture Kundenreferenz Warema
Dominik Wenzel
Project Buyer Warema Kunstofftechnik und Maschinenbau GmbH

“The project has reinforced our commitment to advancing automation with Jungheinrich in the future.” 

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